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Mid Capacity, Cut to Length, MAX 1500 CL type

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3.- Decoiler with Brake Generator for coils of 1250 mm. width and 15 t. weight.


This is an optimised Cut to Length Line with a modular basic design on which can add and fit options for increasing production capacity and performance characteristics of the Line, according customer's specifications and requirements.

This modular design is applied so for mechanical components as for electronics because an integrated "in house" construction, made inside INDECO's plant.

All control systems are manufactured with elec. standard components, available in the market permitting an easy replacement for maintenance services anywhere at anytime.

The main advantage of this type of modular design for the customer is a present low investment, for a High Quality and Performance Line and a future step by step development according production requirements.


Production Parameters of Cut to Length Line MAX 1500 CL type

TYPE OF MATERIAL TO BE PROCESSED


  • Carbon steel, Stainless Steel, Aluminium, Non ferrous metals and alloys.
  • Cold and hot rolled, pickled, dry or oiled, galvanized and coatings.
  • Mechanical characteristics:
Material strength N/mm² Máx. 900
Yield point N/mm² Máx. 600

COIL CHARACTERISTICS (Representative case)

    Min. Máx.
Strip width mm. 500 1500
Strip thickness mm. 2 8
Coil O.D. mm. 800 2000
Coil I.D. mm. 508/610
Coil weight Tn.. - 25

CUT TO LENGTH LINE GENERAL SPECIFICATIONS

PROCESSING SPEEDS

Strip Threading speed mts/min. 15
Max. speed for leveller and cutting mts/min. 0-42

TENSION UNIT (Unwind )

Strip width mx.mm Line speed Mts/min Tension in Kg.-Max.
Unwind
1500 x 5 42 3500
1500 x 8 21 7000

LINE DESIGN

Feeding System Precision feeder rolls system
Shear type Flying shear

BOARD OF PRODUCTION

Formats length mm. Speed n 1 = 21 m/min Speed n2 = 42 m/min
  Nº formats Speed Nº formats Speed
500 38 19 38 19
1000 21 21 32 32
2000 10,5 21 21 42
3000 7 21 14 42
4000 5,25 21 10,5 42
5000 4,2 21 8,4 42
6000 3,5 21 7 42

PROCESSING MATERIAL SPECIFICATIONS

Formats

    Min. Máx.
Formats Length mm. 500 6000
Formats Width mm. 400 1500

Stacks of Formats

Stack Weight kg/m. 750
Stack Weight kg. 6000
Stack Height including pallet mm. 600
Pallet Height mm. 150

Tolerance average ( For formats length of 2000 mm. )

  • Length +/- 0, 2 mm.
  • Diagonal +/- 0, 5 mm.

Indicated tolerances and productions are in function and related with following factors:

Strip Tension stability and fluctuations
Strip quality and surface smoothness
External factors such electromagnetism and mechanical vibrations
Machine operator skill


ELECTRIC PARAMETERS

  10% 5%
Main Elec. current 380 V. 50 Hz.
Auxiliary Elec. current 110 V. 50 Hz.
Solenoid valves Elec. current 110 V. 50 Hz.

COMPRESSED AIR

Air Pressure 5 bars.

HYDRAULIC POWER PACK

Nominal Pressure 100 bars.
Max. Pressure 110 bars.
- Cooling system by air

CLIMATIC CONDITION

  Min. Máx.
Outdoor temperature - 6°C + 44°C
Indoor temperature + 5°C + 40°C

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